Aluminium
World's largest aluminium rolling company
One of the biggest producers of primary aluminium in Asia
One of the lowest-cost producers of aluminium in the world
 
Over 58 per cent of sales in value-added products  
Fully integrated aluminium plant at Renukoot, UP  
Aluminium wheels plant at Silvassa, in Dadra & Nagar Haveli  
Foil plants at Silvassa and Kalwa. Foil unit of Indal at Kollur  
ISO 9001:2000 and 14001 certified  
Copper  
India's leading copper producer  
India's largest copper smelting and refining plant at Dahej, Gujarat,
with two copper mines in Australia
 
Smelting and refining capacity 500,000 tpa, the largest single location smelter in the world  
Captive jetty (Dahej Harbour & Infrastructure Limited, a wholly owned subsidiary)  
ISO 9001,14001 and OSHAS 18001 certified  
Registered on London Metal Exchange as Grade A Copper Brand  
about us > research and development
 
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TRDC's capabilities
:: Belgaum Research and Development Centre
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the company
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products
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milestones
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awards
:: management

Taloja Research and Development Centre (TRDC) started as an oil and lube laboratory for improving the surface quality of aluminium rolled products through tribology. It has now become a stand-alone analytical laboratory for aluminium processing oils, engineering oils/lubricants and metallurgical services related to aluminium. TRDC has been accredited in accordance with standard ISO/IEC 17025:1999 by the National Accreditation Board for Testing and Calibration Laboratories (NABL), New Delhi, in the field of chemical and electrical testing of oils and lubricants.

Major achievements of TRDC include the development of Heavy Normal Paraffin (HNP) based sheet/foil cold rolling oil and import substitution of non-staining hydraulic oils for sheet/foil rolling mills for which the company was given the National Award for R&D efforts — 2002 in processing industries by DISR.

Other achievements include defect characterisation in semifab products through SEM/EDX analysis and the establishment of the Technology Information Centre for semifabricating operations. TRDC played a significant role in building a knowledge bank for semifab operations in connection with the use of aluminium alloy semifabricated products as material for the construction of railway freight wagons. TRDC has also acquired seven patents so far for new oil and lube formulations for semifabricating operations.

TRDC's future plans include expanding its scope to include environmental analysis for semifabricating plants and pre-treatment of aluminium rolled products.

TRDC's capabilities

Since its inception 26 years ago, the scope of TRDC's work has widened. Currently, TRDC activities are in three areas: oil and lubricants, metallurgical services and technology information.

Oil and lubricants
Product development:

  • Import substitution
  • New application development
  • Performance enhancement
  • Customer support
Gas chromatograph

Analytical services:

  • AQC and QA of industrial oil and lubricants
  • Infrared spectroscopic analysis
  • Gas chromatographic analysis
  • Residual oil analysis on Al strip
  • Transformer oil analysis
  • Wear debris analysis of machinery oils by ferrography
  • Analytical method development

Special oils:

  • Blending and supply oils and lubricants are developed in-house at plants as per plant requirements.

Lubrication system audit:

  • Appropriate lubricant application
  • Developing alternative lubricants for exigencies
  • Rationalisation of lubricants
  • Reprocessing of lubricants, wherever possible
  • Finding eco-friendly ways of disposing used lubricants
  • Development of better and cheaper lubricants
The universal testing machine used to test the mechanical properties of aluminium semifab products

Metallurgical services related to aluminium

  • Defect characterisation for identification of cause of defects in Al semifab products using SEM/EDAX for facilitating corrective actions.
  • Optical metallography for microstructure structural analysis in semifab products for product development, process development and customer complaints.
  • Testing of mechanical properties of aluminium semifab products.
  • Optical emission spectrometric analysis for chemical composition of aluminium alloys.
  • Rolling model study for simulations of rolling process including rolling lubrication for improving quality, output and productivity.
Technology Information Centre

Technology Information Centre

  • Technical library which offers books, reports, periodicals related to aluminium semifabrication operations
  • Documents classified as per Dewey decimal system
  • User-friendly Lotus Notes based programme providing access to all
    concerned technical personnel

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